Reliability

Ford

Ford Mustang Mach-E Extended Range (LG NCM)

NCM cells from LG Energy Solution (Wroclaw, Poland) · 98.8 kWh total (91 kWh usable) · used in 3 model variants.

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Pack reference

NCM · LG Energy Solution (Wroclaw, Poland) · 376 pouch cells, liquid-cooled, 400-volt class
About the pack
Capacity
91 kWh
usable · 98.8 total
Fast charge
150 kW
peak · about 45 min to 80%
Warranty floor
70%
capacity floor at 8 yr / 100k mi

Pack overview

ChemistryNCM
Cell supplierLG Energy Solution (Wroclaw, Poland)
Cell formatPouch
Voltage (nominal)400 V
CoolingLiquid
Architecture376 pouch cells, liquid-cooled, 400-volt class
Warranty 8 yr / 100k mi
Capacity floor70%

Known issues

High
The high-voltage battery main contactors may overheat on 2021-2022 Mach-E vehicles and cause a loss of drive power. NHTSA 22V-412 (June 2022, Ford 22S41) was an on-board software update. 23V-687 (October 2023, Ford 23S56) replaces the high-voltage battery junction box on extended-range cars, including those already updated under 22V-412, and 25V-441 (June 2025) extends it to more 2022 models. 25V-130 (February 2025) repeats the software update on cars repaired incorrectly under 22V-412.
Medium
NHTSA 26V-582 (September 2026) covers 86 Mach-E vehicles from 2023-2025 that received a new battery energy control module in an earlier repair. Its software may show the wrong state of charge or raise the risk of a battery fire after repeated DC fast charging. Dealers will update the software free of charge; Ford expects the remedy in December 2026.
Low
The car heats or cools the pack for fast charging only when a DC fast charger is set as a destination or stop in Connected Navigation or Google Maps. Ford says a Connected Navigation subscription is required and that preconditioning may be limited in very hot or cold weather.

How this pack ages (industry context)

Industry fleet aggregates: 2.3% average annual capacity loss across 22,700 EVs / 21 models (Geotab, 2026), and 95% range retention at 5 years on average across 30,000+ vehicles (Recurrent, 2026).

OEM warranty floor on this pack: 8 yr / 100k mi to 70% capacity.

Public per-pack degradation curves are not available for most models. Individual results vary materially with climate, charging behavior, and DC fast-charge frequency.

Vehicles using this pack

Battery-Related NHTSA Recalls

Recalls affecting battery, charging, electric propulsion, or thermal-event systems on vehicles using this pack, as of the last complaint-data run. Each campaign names the model generation it was filed against; the summary gives the model years covered.

26V582000 Sep 9, 2026 ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:MANAGEMENT SYSTEM/ENERGY CONTROL MODULE (BMS/BECM):SOFTWARE

Ford Motor Company (Ford) is recalling certain 2023-2025 Mustang Mache E vehicles that received a new Battery Energy Control Module (BECM) during a prior repair. The battery energy control module software may cause an incorrect state of charge to display in the vehicle, or lead to an increased risk of a high voltage battery fire after repeated DC Fast Charging cycles.

Consequence: An inaccurate state-of-charge reading can lead to an unexpected loss of drive power, increasing the risk of crash. Additionally, a high voltage battery fire increases the risk of injury.

Filed against: Ford Mustang Mach-E 2021-2023; Ford Mustang Mach-E 2024-2024; Ford Mustang Mach-E 2025-2025

25V441000 Jun 27, 2025 ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:MANAGEMENT SYSTEM/ENERGY CONTROL MODULE (BMS/BECM)

Ford Motor Company (Ford) is recalling certain 2022 Mustang Mach E vehicles equipped with an extended range battery. The high voltage battery main contactors may overheat.

Consequence: An overheated high voltage battery contactor can result in a loss of drive power, increasing the risk of a crash.

Filed against: Ford Mustang Mach-E 2021-2023; Ford Mustang Mach-E 2024-2024; Ford Mustang Mach-E 2025-2025

25V130000 Feb 28, 2025 ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:MANAGEMENT SYSTEM/ENERGY CONTROL MODULE (BMS/BECM):SOFTWARE

Ford Motor Company (Ford) is recalling certain 2021-2022 Mustang Mach-E vehicles previously repaired incorrectly under recall number 22V-412. The high voltage battery main contactors may overheat.

Consequence: An overheated high voltage battery contactor may cause the vehicle to lose drive power, increasing the risk of a crash.

Filed against: Ford Mustang Mach-E 2021-2023; Ford Mustang Mach-E 2024-2024; Ford Mustang Mach-E 2025-2025

23V687000 Oct 13, 2023 ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:MANAGEMENT SYSTEM/ENERGY CONTROL MODULE (BMS/BECM)

Ford Motor Company (Ford) is recalling certain 2021-2022 Mustang Mach-E vehicles equipped with an extended range battery. The high voltage battery main contactors may overheat.

Consequence: An overheated high voltage battery contactor can result in a loss of drive power, increasing the risk of a crash.

Filed against: Ford Mustang Mach-E 2021-2023; Ford Mustang Mach-E 2024-2024; Ford Mustang Mach-E 2025-2025

22V412000 Jun 10, 2022 ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:MANAGEMENT SYSTEM/ENERGY CONTROL MODULE (BMS/BECM):SOFTWARE

Ford Motor Company (Ford) is recalling certain 2021-2022 Mustang Mach-E vehicles. The high voltage battery main contactors may overheat.

Consequence: An overheated high voltage battery contactor may cause the vehicle to lose drive power, increasing the risk of a crash.

Filed against: Ford Mustang Mach-E 2021-2023; Ford Mustang Mach-E 2024-2024; Ford Mustang Mach-E 2025-2025

For TWD editorial coverage of major recall campaigns, see /recalls/.

Pack family

Ford Mustang Mach-E Extended Range (LG NCM) is part of the ford-mache family. Related packs:

Frequently Asked Questions

What chemistry is the Ford Mustang Mach-E Extended Range (LG NCM)?

The Ford Mustang Mach-E Extended Range (LG NCM) uses NCM chemistry. Cells are supplied by LG Energy Solution (Wroclaw, Poland). Cell format: Pouch. Pack architecture: 376 pouch cells, liquid-cooled, 400-volt class.

What is the warranty on this pack?

8 years or 100,000 miles, with capacity coverage to 70% of original. Specific terms vary by year and trim; check the manufacturer's warranty booklet for the exact vehicle.

How much does this pack degrade over time?

Industry-wide fleet aggregates show roughly 2.3% average annual capacity loss across 22,700 EVs (Geotab, 2026), with about 95% range retention at five years on average across Recurrent's 30,000+ vehicle fleet (2026). Public per-pack degradation curves are not available for most models. The Ford Mustang Mach-E Extended Range (LG NCM) battery warranty runs 8 years / 100,000 miles to a 70% capacity floor, which is the OEM-guaranteed minimum within that period. Individual results vary with climate, charging habits, and DC fast-charging frequency.

Which vehicles use the Ford Mustang Mach-E Extended Range (LG NCM)?

Ford Mustang Mach-E 2021-2023 (Extended Range and GT; 88 kWh usable in 2021, 91 kWh from 2022); Ford Mustang Mach-E 2024-2024 (Extended Range, GT and Rally; 91 kWh usable); Ford Mustang Mach-E 2025-2025 (Extended Range 88 kWh usable (360 cells); GT and Rally 91 kWh (376 cells) (carries into 2026)).

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