Reliability
Volvo

S60 (P2)

2001-2009 · Compact Sedan · 4 engines
837 NHTSA Complaints
14 Recalls
23 Fire Reports
30 Crash Reports
View all 3 generations of the Volvo S60 → Inspection checklist

Reliability Score

5.0 / 10

Reliability score

More owner complaints than similar compact sedans

The class average is 7.0. Based on complaints owners filed with NHTSA about the engine, transmission or drivetrain.

Owners filed 438 powertrain complaints. A typical compact sedan fleet of this size and age would have drawn about 221.

Scores this low have often eased: the three years after looked about 1.5 points better in the typical case.

Breakdown
Complaints overall438 complaints against about 221 for similar vehicles
5.0
Last three years
n/aNot enough data
Engine, transmission or drive unit failed or replaced30 complaints against about 38 for similar vehicles
7.6
Oil consumption, fuel in the oil or overheating
n/aNot enough data

Each line scores one view of the same complaints the same way, so the lines overlap. The mark on each bar is the class average. A line needs 20 expected complaints to show a number.

By model year
  • 20013.4
  • 20024.5
  • 20035.4
  • 20043.8
  • 20057.2
  • 20067.7
  • 20078.3
  • 20087.9
  • 20097.8

Similar vehicles are others in the same class, compared at the same age and in the same years. The score counts complaints owners filed with NHTSA, per vehicle built, which is different from the share of vehicles that fail. How the score is worked out

On the record · from NHTSA's files, not reviewed by hand

Recall07V226
Engine And Engine Cooling · 23,862 vehicles (10% of those built)

Complaints by Engine Code

B5244T3

607 complaints 58.0 per year
16 fire reports
View details

Complaint Breakdown

fuel system
148
engine
141
electrical
126
cooling
96
other
67

B5244S

2.4L 5-cyl
149 complaints 29.8 per year Gasoline
3 fire reports
View details

Complaint Breakdown

fuel system
71
electrical
27
other
18
engine
15
cooling
13

Same engine used in

B5234T3

2.3L 5-cyl
58 complaints 11.6 per year Gasoline
2 fire reports
View details

Complaint Breakdown

fuel system
20
electrical
9
other
9
transmission
7
engine
5

Same engine used in

B5254T3

2.5L 5-cyl / 217 hp
22 complaints 22.0 per year Gasoline
2 fire reports
View details

Complaint Breakdown

engine
6
cooling
6
fuel system
5
electrical
3
steering
2
Show 1 additional engine variant with limited data
These engines appear in fewer than 10 owner complaints. A low count can mean a clean record, and it can also be a VIN-decode anomaly in NHTSA's data.

B6304T4

3.0L 6-cyl / 300 hp
1 complaint 1.0 per year Gasoline
View details

Owner Complaints by System

Complaints owners filed with NHTSA about the Volvo S60, counted across every engine. A complaint can name more than one system.

Fuel System: 244 owner complaints
Engine: 167 owner complaints
Electrical System: 165 owner complaints
Cooling System: 120 owner complaints
Transmission: 64 owner complaints

What to check on a used 2001-2009 Volvo S60

On a used 2001-2009 Volvo S60, the systems with the most NHTSA owner complaints are the fuel system (244), the engine (167) and the electrical system (165). Each one has an inspection step below, with counts as of 2026-10-12. A complaint is an owner report, not a confirmed defect, and counts rise with sales.

  1. Let the engine idle for five minutes, walk around the car and smell for fuel.Safety. NHTSA has 244 owner complaints on the 2001-2009 Volvo S60 about the fuel system, all engines combined.
  2. Start the engine cold and listen for the first 30 seconds, then again at idle once it is warm.Costly repair. NHTSA has 167 owner complaints on the 2001-2009 Volvo S60 about the engine, all engines combined.
  3. Switch on every electrical item in turn: lights, windows, locks, wipers, climate fan, screen and power outlets.Costly repair. NHTSA has 165 owner complaints on the 2001-2009 Volvo S60 about the electrical system.
  4. With the engine cold, check the coolant level and color, then watch the temperature gauge on the drive.Costly repair. NHTSA has 120 owner complaints on the 2001-2009 Volvo S60 about the cooling system, all engines combined.
  5. Accelerate gently through every gear, then once at full throttle. Shift into Reverse and back to Drive.Costly repair. NHTSA has 64 owner complaints on the 2001-2009 Volvo S60 about the transmission and drivetrain, all engines combined.
Open the full inspection checklist for the 2001-2009 Volvo S60

Recalls (14)

21V766000Sep 30, 2021critical
Air Bags

Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

20V681000Nov 4, 2020critical
Air Bags

Volvo Car USA LLC (Volvo Car) is recalling certain 2001-2003 S80 and S60 vehicles sold or ever registered in Alabama, Arkansas, Florida, Georgia, Hawaii, Louisiana, Mississippi, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands. The driver side frontal air bag inflator may rupture, sending metal fragments into the passage compartment, when the driver side air bag is deployed.

10V591000Nov 22, 2010serious
Seats

VOLVO IS RECALLING CERTAIN PASSENGER VEHICLES EQUIPPED WITH POWER FRONT PASSENGER SEATS. THE FRONT SEAT RAIL'S DETECTION SYSTEM WAS MANUFACTURED INCORRECTLY AND MAY PERMIT THE PASSENGER TO FORWARD THE SEAT BEYOND THE INTENDED MAXIMUM.

10V566000Nov 8, 2010serious
Equipment

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

09V483000Dec 18, 2009serious
Fuel System

VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.

Show 9 older recalls
07V226000Jun 5, 2007serious
Engine & Cooling

ON CERTAIN PASSENGER VEHICLES, THE FUEL PRESSURE SENSOR LOCATED ON THE LEFT END OF THE FUEL RAIL MAY, AT TIMES, TRANSMIT INCORRECT SIGNAL REGARDING THE FUEL PRESSURE TO THE ENGINE CONTROL MODULE. IF THE SIGNAL IS OUTSIDE OF THE PRE-PROGRAMMED ALLOWABLE LIMITS, A DIAGNOSTIC TROUBLE CODE MAY BE SET AND THE CHECK ENGINE LIGHT WILL COME ON. THE SOLDERED JOINTS ON THE CIRCUIT BOARD OF THE FUEL PRESSURE SENSOR MAY CRACK DUE TO TEMPERATURE CHANGES AND EXCESSIVE VIBRATIONS.

07V152000Apr 5, 2007serious
Fuel System

ON CERTAIN VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA, DUE TO THE COMBINATION OF FUEL QUALITY AND CLIMATE CONDITIONS, THE FUEL PUMP MAY, IN CERTAIN CASES, EXPERIENCE A REDUCED FUNCTIONALITY. THE MOST COMMON SYMPTOMS WOULD BE FUEL ODOR.

07E023000Mar 29, 2007serious
Service Brakes

CERTAIN CARDONE MASTER CYLINDERS WITH PART NUMBERS 10-2925, 10-2987, 10-2987MZA, 10-3083, 11-3015, 11-3042, 11-3044, 11-3045, 11-3047, 11-3064, AND 11-3156, AND WITH DATE CODES LOWER THAN DCA7078 SOLD AS REPLACEMENT EQUIPMENT FOR USE ON THE VEHICLES LISTED ABOVE. THE SEAL ON MASTER CYLINDER CAN FAIL AND LEAK BRAKE FLUID.

06V441000Nov 15, 2006cosmetic
Vehicle Speed Control

ON CERTAIN PASSENGER VEHICLES, A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING, AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.

06V375000Oct 3, 2006serious
Equipment

CERTAIN VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THE LABEL DENOTING THE TIRE AND LOADING PRESSURE INFORMATION IS INCORRECT.

04V451000Sep 13, 2004serious
Engine & Cooling

ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, UNDER CERTAIN OPERATING CONDITIONS, SOME ELECTRIC COOLING FANS MAY OVERHEAT POTENTIALLY CAUSING HEAT DAMAGE AND, IN RARE INSTANCES, A FIRE IN THE ENGINE COMPARTMENT.

04V029000Jan 16, 2004serious
Steering

ON CERTAIN PASSENGER VEHICLES, THE FRONT CONTROL ARMS MAY NOT HAVE BEEN MANUFACTURED CORRECTLY AND, AS A RESULT, THE STUD AND NUT THAT SECURE THE ARM TO THE SPINDLE MAY LOSE THEIR INITIAL AXIAL TENSION. UNDER CERTAIN DRIVING CONDITIONS, THE STEERING MAY BECOME LESS RESPONSIVE AND THE DRIVER MAY EXPERIENCE STEERING WHEEL PLAY.

03V305000Aug 21, 2003cosmetic
Equipment

CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THE TIRE PRESSURE LABEL IS INCORRECT. THESE VEHICLES DID NOT HAVE THE "MAX LOAD VEHICLE CAPACITY WEIGHT" INFORMATION ON THE LABEL.

03V284000Aug 1, 2003cosmetic
Equipment

CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SECOND ISOFIX GUIDE WAS NOT INSTALLED IN THESE VEHICLES AND, IN CERTAIN CASES, THE OWNER'S MANUAL ISOFIX INFORMATION IS INCORRECT.

NHTSA Safety Ratings About NHTSA ratings

Overall Not Rated
Frontal Crash
—
Side Crash
—
Rollover
5/5 (9.3% risk)
ESC: Standard FCW: Optional LDW: Optional
Overall Not Rated
Frontal Crash
—
Side Crash
—
Rollover
5/5 (9.3% risk)
ESC: Standard FCW: No LDW: No
Overall Not Rated
Frontal Crash
—
Side Crash
—
Rollover
5/5 (9.3% risk)
ESC: Standard FCW: No LDW: No
Overall Not Rated
Frontal Crash
—
Side Crash
—
Rollover
5/5 (9.3% risk)
ESC: Optional FCW: No LDW: No
Overall Not Rated
Frontal Crash
—
Side Crash
—
Rollover
5/5 (9.3% risk)
ESC: Optional FCW: No LDW: No
Overall Not Rated
Frontal Crash
—
Side Crash
—
Rollover
5/5 (9.3% risk)
ESC: Optional FCW: No LDW: No
Overall Not Rated
Frontal Crash
—
Side Crash
—
Rollover
5/5
ESC: Optional FCW: No LDW: No

Alternatives in Compact Sedan

Frequently Asked Questions

What are the most common 2001-2009 Volvo S60 complaints?

Owners have filed 837 complaints with NHTSA about the 2001-2009 Volvo S60. The systems they name most often are the fuel system, the engine and the electrical system.

Is the 2001-2009 Volvo S60 a good used car?

That depends on the model year, the mileage and the maintenance history of the car in front of you. Owners have filed 837 complaints with NHTSA about the 2001-2009 Volvo S60. Check which systems they name most often and whether a recall is still open on that car.

How many NHTSA complaints does the 2001-2009 Volvo S60 have?

NHTSA has 837 owner complaints on file for the 2001-2009 Volvo S60 as of the latest data pull. A complaint is an owner's report, not a confirmed defect, and counts rise with sales.

What recalls affect the 2001-2009 Volvo S60?

NHTSA lists 14 recalls covering some 2001-2009 Volvo S60 vehicles. Which ones apply depends on the VIN: enter it at nhtsa.gov/recalls to see the open campaigns on a specific car.

What should I check before buying a used Volvo S60?

Run the VIN through NHTSA's recall lookup and confirm every open recall has been done. Look hardest at the fuel system, the engine and the electrical system, the systems owners complain about most. Ask for maintenance records, have an independent mechanic inspect the car and run a vehicle history report for prior accidents and title issues.

What are the NHTSA crash test ratings for the S60?

The 2009 Volvo S60 received an overall N/A-star safety rating from NHTSA. Frontal crash: N/A stars. Side crash: N/A stars. Rollover: 5 stars (9.3% rollover probability). Electronic Stability Control: Standard. Forward Collision Warning: Optional. Lane Departure Warning: Optional. These ratings are based on standardized crash tests conducted by the National Highway Traffic Safety Administration.

Data from NHTSA federal complaints database. 837 complaints analyzed. Data confidence: high. Last updated: 2026-10-12.

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