BMW
BMW i4 pack (83.9 kWh: eDrive40, xDrive40, M50)
NMC 811 cells from Samsung SDI (named for the 22V-541 batteries) · 83.9 kWh total (81.1 kWh usable) · used in 1 model variant.
Pack reference
Pack overview
Known issues
How this pack ages (industry context)
Industry fleet aggregates: 2.3% average annual capacity loss across 22,700 EVs / 21 models (Geotab, 2026), and 95% range retention at 5 years on average across 30,000+ vehicles (Recurrent, 2026).
OEM warranty floor on this pack: 8 yr / 100k mi.
Public per-pack degradation curves are not available for most models. Individual results vary materially with climate, charging behavior, and DC fast-charge frequency.
Vehicles using this pack
Battery-Related NHTSA Recalls
Recalls affecting battery, charging, electric propulsion, or thermal-event systems on vehicles using this pack, as of the last complaint-data run. Each campaign names the model generation it was filed against; the summary gives the model years covered.
BMW of North America, LLC (BMW) is recalling one 2025 I4 EDRIVE40 vehicle. The connection between the positive battery cable and the rear power distributor may become loose.
Consequence: A loose positive battery cable connection could lead to the vehicle stalling, increasing the risk of a crash. In addition, a loose battery cable can overheat, increasing the risk of a fire.
Filed against: BMW i4 2022-2025
BMW of North America, LLC (BMW) is recalling certain 2022-2025 i4, 2022-2024 IX, 2023-2024 I7, and 2024 I5 vehicles. The electric drive motor software may shut down the high-voltage system, causing a loss of drive power.
Consequence: A loss of drive power increases the risk of a crash.
Filed against: BMW i4 2022-2025
BMW of North America, LLC (BMW) is recalling certain 2022-2025 IX, 2023-2024 I7, and 2022-2023 i4 vehicles. The high-voltage battery cell modules may not have been assembled properly, resulting in stress on the module frame and possible module failure.
Consequence: Battery module failure may lead to a shutdown of the high-voltage system which can result in a loss of drive power, increasing the risk of a crash. In addition, module failure increases the risk of a fire.
Filed against: BMW i4 2022-2025
BMW of North America, LLC. (BMW) is recalling certain 2024 i4 eDrive40, xDrive40, and M50 vehicles. The left-side longitudinal beam may crack, compromising the structural integrity of the chassis.
Consequence: Reduced structural integrity may result in damage to the high voltage battery during a crash, increasing the risk of fire.
Filed against: BMW i4 2022-2025
BMW of North America, LLC (BMW) is recalling certain 2024 i4 xDrive40, i4 M50 and i5 eDrive40 vehicles. The high-voltage battery module may contain insufficient weld seams, which can result in the battery overheating.
Consequence: An overheated battery module increases the risk of a fire.
Filed against: BMW i4 2022-2025
BMW of North America, LLC (BMW) is recalling certain 2022-2023 iX xDrive50, iX M60, i4 eDrive40, i4 M50, and 2023 i760 xDrive hybrid electric vehicles. The high voltage battery combined charging unit (CCU) may not have been manufactured correctly, resulting in improperly connected and/or assembled components inside the CCU.
Consequence: An improperly connected or assembled CCU can interrupt electrical power while driving and result in an engine stall, increasing the risk of a crash.
Filed against: BMW i4 2022-2025
BMW of North America, LLC (BMW) is recalling certain 2022-2024 iX xDrive50 and 2023 i4 eDrive35, i4 eDrive40, and i4 M50 Hybrid Electric vehicles. The high voltage battery cell monitoring circuit may have improperly secured electrical connections which can result in an engine stall.
Consequence: An engine stall increases the risk of a crash.
Filed against: BMW i4 2022-2025
BMW of North America, LLC (BMW) is recalling certain 2022-2023 iX xDrive40, iX xDrive50, iX M60, i4 eDrive35, i4 eDrive40, i4 M50, and 2023 i7 xDrive60 vehicles. The high voltage battery electronic control unit (ECU) software may cause an interruption of electrical power.
Consequence: An interruption of electrical power may result in a sudden loss of drive power, increasing the risk of a crash.
Filed against: BMW i4 2022-2025
BMW of North America, LLC (BMW) is recalling certain 2022-2023 iX xDrive50, iX M60, 2022 i4 eDrive40, and i4 M50 vehicles. The high voltage battery may have internal damage, resulting in an electrical short-circuit.
Consequence: A short-circuit in a high voltage battery increases the risk of a fire.
Filed against: BMW i4 2022-2025
For TWD editorial coverage of major recall campaigns, see /recalls/.
Pack family
BMW i4 pack (83.9 kWh: eDrive40, xDrive40, M50) is part of the bmw-gen5 family. Related packs:
Frequently Asked Questions
What chemistry is the BMW i4 pack (83.9 kWh: eDrive40, xDrive40, M50)?
The BMW i4 pack (83.9 kWh: eDrive40, xDrive40, M50) uses NMC 811 chemistry. Cells are supplied by Samsung SDI (named for the 22V-541 batteries). Cell format: Prismatic. Pack architecture: Four modules of 72 cells and three of 12 cells; 398.5 volts, 210.6 Ah.
What is the warranty on this pack?
8 years or 100,000 miles. Specific terms vary by year and trim; check the manufacturer's warranty booklet for the exact vehicle.
How much does this pack degrade over time?
Industry-wide fleet aggregates show roughly 2.3% average annual capacity loss across 22,700 EVs (Geotab, 2026), with about 95% range retention at five years on average across Recurrent's 30,000+ vehicle fleet (2026). Public per-pack degradation curves are not available for most models. The BMW i4 pack (83.9 kWh: eDrive40, xDrive40, M50) battery warranty runs 8 years / 100,000 miles, which is the OEM-guaranteed minimum within that period. Individual results vary with climate, charging habits, and DC fast-charging frequency.
Which vehicles use the BMW i4 pack (83.9 kWh: eDrive40, xDrive40, M50)?
BMW i4 2022-2025 (eDrive40 and M50 (2022 on), xDrive40 (2024 on). The eDrive35 uses a smaller pack).