Reliability
Volvo

S80 (TS)

2000-2006 · Midsize Sedan · 3 engines
645 NHTSA Complaints
13 Recalls
15 Fire Reports
33 Crash Reports
View all 2 generations of the Volvo S80 → Inspection checklist

Reliability Score

5.0 / 10

Reliability score

More owner complaints than similar midsize sedans

The class average is 7.0. Based on complaints owners filed with NHTSA about the engine, transmission or drivetrain.

Owners filed 262 powertrain complaints. A typical midsize sedan fleet of this size and age would have drawn about 131.

Scores this low have often eased: the three years after looked about 1.5 points better in the typical case.

Breakdown
Complaints overall262 complaints against about 131 for similar vehicles
5.0
Last three years
n/aNot enough data
Engine, transmission or drive unit failed or replaced34 complaints against about 27 for similar vehicles
6.4
Oil consumption, fuel in the oil or overheating
n/aNot enough data

Each line scores one view of the same complaints the same way, so the lines overlap. The mark on each bar is the class average. A line needs 20 expected complaints to show a number.

By model year
  • 20003.7
  • 20015.0
  • 20025.8
  • 20036.1
  • 20046.4
  • 20056.6
  • 20067.4

Similar vehicles are others in the same class, compared at the same age and in the same years. The score counts complaints owners filed with NHTSA, per vehicle built, which is different from the share of vehicles that fail. How the score is worked out

On the record

No serious powertrain recall covering 5% or more of this generation and no escalated investigation in NHTSA's files. Warranty extensions and settlements have not been researched.

Complaints by Engine Code

B6294S

2.9L 6-cyl / 196 hp
250 complaints 83.3 per year Gasoline
9 fire reports
View details

Complaint Breakdown

other
81
electrical
48
fuel system
41
engine
38
cooling
36

B6294S2

234 complaints 17.7 per year
6 fire reports
View details

Complaint Breakdown

fuel system
48
engine
43
electrical
42
cooling
34
other
32

Same engine used in

B6284T6

2.8L 6-cyl Turbo
158 complaints 79.0 per year Gasoline
View details

Complaint Breakdown

engine
44
cooling
42
other
39
electrical
32
transmission
17
Show 2 additional engine variants with limited data
These engines appear in fewer than 10 owner complaints. A low count can mean a clean record, and it can also be a VIN-decode anomaly in NHTSA's data.

B230FS1

4-cyl
2 complaints 2.0 per year
View details

Complaint Breakdown

electrical
1
transmission
1

Same engine used in

B6284T

1 complaint 1.0 per year
View details

Complaint Breakdown

suspension
1

Owner Complaints by System

Complaints owners filed with NHTSA about the Volvo S80, counted across every engine. A complaint can name more than one system.

Engine: 125 owner complaints
Electrical System: 123 owner complaints
Cooling System: 112 owner complaints
Fuel System: 101 owner complaints
Transmission: 60 owner complaints

What to check on a used 2000-2006 Volvo S80

On a used 2000-2006 Volvo S80, the systems with the most NHTSA owner complaints are the engine (125), the electrical system (123) and the cooling system (112). Each one has an inspection step below, with counts as of 2026-10-12. A complaint is an owner report, not a confirmed defect, and counts rise with sales.

  1. Start the engine cold and listen for the first 30 seconds, then again at idle once it is warm.Costly repair. NHTSA has 125 owner complaints on the 2000-2006 Volvo S80 about the engine, all engines combined.
  2. Switch on every electrical item in turn: lights, windows, locks, wipers, climate fan, screen and power outlets.Costly repair. NHTSA has 123 owner complaints on the 2000-2006 Volvo S80 about the electrical system.
  3. With the engine cold, check the coolant level and color, then watch the temperature gauge on the drive.Costly repair. NHTSA has 112 owner complaints on the 2000-2006 Volvo S80 about the cooling system, all engines combined.
  4. Let the engine idle for five minutes, walk around the car and smell for fuel.Safety. NHTSA has 101 owner complaints on the 2000-2006 Volvo S80 about the fuel system, all engines combined.
  5. Accelerate gently through every gear, then once at full throttle. Shift into Reverse and back to Drive.Costly repair. NHTSA has 60 owner complaints on the 2000-2006 Volvo S80 about the transmission and drivetrain, all engines combined.
Open the full inspection checklist for the 2000-2006 Volvo S80

Recalls (13)

21V766000Sep 30, 2021critical
Air Bags

Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

20V681000Nov 4, 2020critical
Air Bags

Volvo Car USA LLC (Volvo Car) is recalling certain 2001-2003 S80 and S60 vehicles sold or ever registered in Alabama, Arkansas, Florida, Georgia, Hawaii, Louisiana, Mississippi, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands. The driver side frontal air bag inflator may rupture, sending metal fragments into the passage compartment, when the driver side air bag is deployed.

10V566000Nov 8, 2010serious
Equipment

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

09V483000Dec 18, 2009serious
Fuel System

VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.

07E023000Mar 29, 2007serious
Service Brakes

CERTAIN CARDONE MASTER CYLINDERS WITH PART NUMBERS 10-2925, 10-2987, 10-2987MZA, 10-3083, 11-3015, 11-3042, 11-3044, 11-3045, 11-3047, 11-3064, AND 11-3156, AND WITH DATE CODES LOWER THAN DCA7078 SOLD AS REPLACEMENT EQUIPMENT FOR USE ON THE VEHICLES LISTED ABOVE. THE SEAL ON MASTER CYLINDER CAN FAIL AND LEAK BRAKE FLUID.

Show 8 older recalls
06V441000Nov 15, 2006cosmetic
Vehicle Speed Control

ON CERTAIN PASSENGER VEHICLES, A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING, AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.

06V375000Oct 3, 2006serious
Equipment

CERTAIN VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THE LABEL DENOTING THE TIRE AND LOADING PRESSURE INFORMATION IS INCORRECT.

05V529000Nov 17, 2005serious
Electrical System

ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, DUE TO AN ERROR IN THE FACTORY ASSEMBLY INSTRUCTION, THE B+TERMINAL MAY BE IN CONFLICT WITH THE STARTER MOTOR SOLENOID. IF THIS OCCURS, THE CONFLICT BETWEEN THE B+TERMINAL AND THE STARTER MOTOR SOLENOID MAY DEVELOP INTO A SHORT CIRCUIT OF THE BATTERY CABLE TO GROUND.

04V451000Sep 13, 2004serious
Engine & Cooling

ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, UNDER CERTAIN OPERATING CONDITIONS, SOME ELECTRIC COOLING FANS MAY OVERHEAT POTENTIALLY CAUSING HEAT DAMAGE AND, IN RARE INSTANCES, A FIRE IN THE ENGINE COMPARTMENT.

04V029000Jan 16, 2004serious
Steering

ON CERTAIN PASSENGER VEHICLES, THE FRONT CONTROL ARMS MAY NOT HAVE BEEN MANUFACTURED CORRECTLY AND, AS A RESULT, THE STUD AND NUT THAT SECURE THE ARM TO THE SPINDLE MAY LOSE THEIR INITIAL AXIAL TENSION. UNDER CERTAIN DRIVING CONDITIONS, THE STEERING MAY BECOME LESS RESPONSIVE AND THE DRIVER MAY EXPERIENCE STEERING WHEEL PLAY.

03V284000Aug 1, 2003cosmetic
Equipment

CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SECOND ISOFIX GUIDE WAS NOT INSTALLED IN THESE VEHICLES AND, IN CERTAIN CASES, THE OWNER'S MANUAL ISOFIX INFORMATION IS INCORRECT.

01V100000Mar 26, 2001serious
Seat Belts

VEHICLE DESCRIPTION: SEDANS AND WAGONS. THE REAR OUTBOARD SEAT BELT ANCHORAGE BOLTS MAY HAVE BEEN INCORRECTLY TIGHTENED.

00V238000Aug 24, 2000cosmetic
Suspension

VEHICLE DESCRIPTION: PASSENGER VEHICLES. OVER TIME, THE BALL JOINT BETWEEN THE FRONT WHEEL KING PIN AND THE SUSPENSION LINK ARM, CAN EXPERIENCE INCREASED LOOSENESS.

All Generations

Alternatives in Midsize Sedan

Frequently Asked Questions

What are the most common 2000-2006 Volvo S80 complaints?

Owners have filed 645 complaints with NHTSA about the 2000-2006 Volvo S80. The systems they name most often are the engine, the electrical system and the cooling system.

Is the 2000-2006 Volvo S80 a good used car?

That depends on the model year, the mileage and the maintenance history of the car in front of you. Owners have filed 645 complaints with NHTSA about the 2000-2006 Volvo S80. Check which systems they name most often and whether a recall is still open on that car.

How many NHTSA complaints does the 2000-2006 Volvo S80 have?

NHTSA has 645 owner complaints on file for the 2000-2006 Volvo S80 as of the latest data pull. A complaint is an owner's report, not a confirmed defect, and counts rise with sales.

What recalls affect the 2000-2006 Volvo S80?

NHTSA lists 13 recalls covering some 2000-2006 Volvo S80 vehicles. Which ones apply depends on the VIN: enter it at nhtsa.gov/recalls to see the open campaigns on a specific car.

What should I check before buying a used Volvo S80?

Run the VIN through NHTSA's recall lookup and confirm every open recall has been done. Look hardest at the engine, the electrical system and the cooling system, the systems owners complain about most. Ask for maintenance records, have an independent mechanic inspect the car and run a vehicle history report for prior accidents and title issues.

Does the S80 have NHTSA crash test ratings?

NHTSA has not published crash test ratings for the 2000-2006 Volvo S80. Not all vehicles are tested each year. For the latest NHTSA safety information, visit nhtsa.gov/ratings.

Data from NHTSA federal complaints database. 645 complaints analyzed. Data confidence: high. Last updated: 2026-10-12.

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