Ford

Freestar (1st)

2004-2007 · Minivan · 3 engines
Best Engine ⚠️ Caution (2.0)
2,490 NHTSA Complaints
6 Recalls
19 Fire Reports
27 Crash Reports
📋 Inspection checklist

Engine Reliability Ratings

4.2-V6-Gas

4.2L 6-cyl / 201 hp
⚠️ Caution (2.0)
999 complaints 249.8 per year
5 fire reports
View details

Complaint Breakdown

transmission
713
engine
107
electrical
106
body
77
interior
63

Known Issues

Transmission Issues (713 complaints)
Engine Issues (107 complaints)
Electrical System Issues (106 complaints)

Ford Freestar Unidentified Engine

⚠️ Caution (2.0)
416 complaints 104.0 per year
6 fire reports
View details

Complaint Breakdown

transmission
294
electrical
44
engine
44
body
25
brakes
20

Known Issues

Transmission Issues (294 complaints)
Electrical System Issues (44 complaints)
Engine Issues (44 complaints)

3.9-V6-Gas

3.9L 6-cyl / 193 hp
Avoid (1.7)
1,075 complaints 268.8 per year
8 fire reports 1 fatality
View details

Complaint Breakdown

transmission
794
electrical
103
engine
95
interior
55
body
52

Known Issues

Transmission Issues (794 complaints)
Electrical System Issues (103 complaints)
Engine Issues (95 complaints)

Vehicle-Level Issues

These issues affect the Ford Freestar regardless of engine variant.

Transmission Issues (1,801 complaints)
transmission serious
Electrical System Issues (253 complaints)
electrical serious
Engine Issues (246 complaints)
engine serious
Interior Issues (118 complaints)
interior moderate
Body/Trim Issues (102 complaints)
body serious

Recalls (6)

13V081000Jul 2, 2013serious
Seats

Ford is recalling certain model year 2004-2007 Freestar and Mercury Monterey vehicles manufactured from March 24, 2003, through November 7, 2006, equipped with a third row seat and originally sold in, or currently registered in, Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and the District of Columbia. The third row stowable seat can experience corrosion and structural degradation at the seat anchor mechanism mounted to the rear wheel wells. As a result of the corrosion, the third row seat may not fully latch into its seating position.

12V006000Aug 31, 2012serious
Powertrain

FORD IS RECALLING CERTAIN MODEL YEAR 2004 AND 2005 FORD FREESTAR AND MERCURY MONTEREY VEHICLES. THE TORQUE CONVERTER OUTPUT SHAFT MAY FAIL.

06E056000Jun 12, 2006serious
Fuel System

CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

06V069000Sep 2, 2006cosmetic
Structure

ON CERTAIN VANS EQUIPPED WITH THE POWER LIFTGATE OPTION, THE POWER LIFTGATE MOTOR AUTOMATICALLY DISENGAGES AFTER THE LIFTGATE IS POWERED OPEN.

04V446000Sep 12, 2004serious
Wheels

CERTAIN MINIVANS MAY HAVE BEEN PRODUCED WITH FRONT WHEEL HUB ASSEMBLIES THAT WERE NOT HEAT TREATED CORRECTLY. THIS CONDITION MAY LEAD TO THE DEVELOPMENT OF SMALL CRACKS IN THE HUB.

03V457000Jun 10, 2003serious
Steering

ON CERTAIN MINIVANS, THE POWER STEERING LOW-PRESSURE LINE MAY NOT BE FULLY SEATED AT THE RACK AND PINION STEERING GEAR.

Alternatives in Minivan

Frequently Asked Questions

What are the most common 2004-2007 Ford Freestar problems?

The 2004-2007 Ford Freestar has accumulated 2,490 NHTSA complaints. The most frequently reported problem areas are Transmission, Electrical System, Engine. As with any used vehicle, an inspection before buying and a vehicle history report are recommended.

Which Ford Freestar engine is most reliable?

The 2004-2007 Ford Freestar was offered with 3 engine options. Based on NHTSA complaint data, the 4.2L 6-cyl has the lowest complaint density and is considered the most reliable choice for buyers.

Is the 2004-2007 Ford Freestar a good used car?

The 2004-2007 Ford Freestar can be a sound used car depending on trim, mileage, and maintenance history. With 2,490 total NHTSA complaints on record, prospective buyers should review the known problem areas and check for open recalls before buying.

How many NHTSA complaints does the 2004-2007 Ford Freestar have?

The 2004-2007 Ford Freestar has 2,490 complaints filed with NHTSA as of our latest data pull. Complaint counts reflect owner-reported issues and do not necessarily indicate defects or safety risks on their own.

What recalls affect the 2004-2007 Ford Freestar?

There are 6 NHTSA recalls affecting some 2004-2007 Ford Freestar vehicles. Recall status varies by VIN — check the NHTSA recall database at recalls.nhtsa.dot.gov with your specific VIN to confirm which campaigns apply.

What should I check before buying a used Ford Freestar?

Before buying a used Ford Freestar, verify all open recalls are completed via the NHTSA VIN lookup tool. Pay particular attention to Transmission, Electrical System, Engine, which are the most commonly reported problem areas. Request maintenance records, have an independent mechanic inspect the vehicle, and run a vehicle history report to check for prior accidents or title issues.

Does the Freestar have NHTSA crash test ratings?

NHTSA has not published crash test ratings for the 2004-2007 Ford Freestar. Not all vehicles are tested each year. For the latest NHTSA safety information, visit nhtsa.gov/ratings.

Data from NHTSA federal complaints database. 2,490 complaints analyzed. Data confidence: high. Last updated: 2026-05-23.

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