Ford

F-150 (14th)

2021-2025 · Full-Size Truck Β· 7 engines
Best Engine βœ… Recommended (3.5)
9,581 NHTSA Complaints
0 Recalls
78 Fire Reports
282 Crash Reports
Includes data from: F-150 REGULAR CABF-150 SUPER CABF-150 (REGULAR CAB) GASF-150 (SUPER CAB) GASF-150 (SUPER CREW) GASF-150 (SUPER CREW) HEVF-150 (SUPER CREW) LIGHTNING BEVF-150 SUPER CAB DIESELF-150 SUPER CREWF-150 SUPER CREW DIESELF-150 SUPER CREW HEV
View all 5 generations of the Ford F-150 → πŸ“‹ Inspection checklist

NHTSA Safety Ratings About NHTSA ratings

Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (19.1% risk)
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (16.4% risk)
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (19.1% risk)
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (16.4% risk)
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (19.1% risk)
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (16.4% risk)
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
4/5
Side Crash
5/5
Rollover
4/5 (12.7% risk)
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (19.1% risk)
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (16.4% risk)
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (19.1% risk)
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (16.4% risk)
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (19.1% risk)
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (16.4% risk)
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
4/5
Side Crash
5/5
Rollover
4/5 (12.7% risk)
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (19.1% risk)
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (16.4% risk)
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (19.1% risk)
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (16.4% risk)
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (19.1% risk)
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (16.4% risk)
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
4/5
Side Crash
5/5
Rollover
4/5 (12.7% risk)
ESC: Standard FCW: Standard & Optional LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (19.1% risk)
ESC: Standard FCW: Standard LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (16.4% risk)
ESC: Standard FCW: Standard LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (19.1% risk)
ESC: Standard FCW: Standard LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (16.4% risk)
ESC: Standard FCW: Standard LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
4/5
Side Crash
5/5
Rollover
4/5 (12.7% risk)
ESC: Standard FCW: Standard LDW: Standard
Overall Not Rated
Frontal Crash
β€”
Side Crash
β€”
Rollover
4/5 (19.1% risk)
ESC: Standard FCW: Standard LDW: Standard
Overall Not Rated
Frontal Crash
β€”
Side Crash
β€”
Rollover
4/5 (16.4% risk)
ESC: Standard FCW: Standard LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (19.1% risk)
ESC: Standard FCW: Standard LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (16.4% risk)
ESC: Standard FCW: Standard LDW: Standard
Overall Not Rated
Frontal Crash
β€”
Side Crash
β€”
Rollover
4/5 (19.1% risk)
ESC: Standard FCW: Standard LDW: Standard
Overall Not Rated
Frontal Crash
β€”
Side Crash
β€”
Rollover
4/5 (16.4% risk)
ESC: Standard FCW: Standard LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5
ESC: Standard FCW: Standard LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5
ESC: Standard FCW: Standard LDW: Standard
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (19.1% risk)
ESC: Standard FCW: Standard LDW: Optional
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (16.4% risk)
ESC: Standard FCW: Standard LDW: Optional
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (19.1% risk)
ESC: Standard FCW: Optional LDW: Optional
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (16.4% risk)
ESC: Standard FCW: Optional LDW: Optional
Overall Not Rated
Frontal Crash
β€”
Side Crash
β€”
Rollover
4/5 (19.1% risk)
ESC: Standard FCW: Optional LDW: Optional
Overall Not Rated
Frontal Crash
β€”
Side Crash
β€”
Rollover
4/5 (16.4% risk)
ESC: Standard FCW: Optional LDW: Optional
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (19.1% risk)
ESC: Standard FCW: Optional LDW: Optional
Overall β˜…β˜…β˜…β˜…β˜… 5/5
Frontal Crash
5/5
Side Crash
5/5
Rollover
4/5 (16.4% risk)
ESC: Standard FCW: Optional LDW: Optional
Overall Not Rated
Frontal Crash
β€”
Side Crash
β€”
Rollover
4/5 (19.1% risk)
ESC: Standard FCW: Optional LDW: Optional
Overall Not Rated
Frontal Crash
β€”
Side Crash
β€”
Rollover
4/5 (16.4% risk)
ESC: Standard FCW: Optional LDW: Optional
Overall Not Rated
Frontal Crash
β€”
Side Crash
β€”
Rollover
4/5
ESC: Standard FCW: Optional LDW: Optional
Overall Not Rated
Frontal Crash
β€”
Side Crash
β€”
Rollover
4/5
ESC: Standard FCW: Optional LDW: Optional

Engine Reliability Ratings

3.0L-4V

3.0L 6-cyl
βœ… Recommended (3.5)
15 complaints 15.0 per year Diesel
View details

Complaint Breakdown

fuel system
5
transmission
5
engine
5
steering
5
wheels tires
5

Known Issues

Fuel System Issues (5 complaints)
Transmission Issues (5 complaints)
Engine Issues (5 complaints)

Same engine used in

Ford

4.6L 8-cyl / 292 hp
⚠️ Caution (3.1)
108 complaints 36.0 per year Gasoline
View details

Complaint Breakdown

other
28
exterior
20
brakes
20
fuel system
15
electrical
15

Known Issues

Exterior Issues (20 complaints)
Est. repair: $1,200–$1,200 (5 reports)
Brakes Issues (20 complaints)
Fuel System Issues (15 complaints)

5.0L 4V

5.0L 8-cyl / 395 hp
⚠️ Caution (3.1)
30 complaints 30.0 per year Gasoline
View details

Complaint Breakdown

transmission
15
suspension
10
electrical
5
fuel system
5
steering
5

Known Issues

Transmission Issues (15 complaints)
Suspension Issues (10 complaints)
Electrical System Issues (5 complaints)

Same engine used in

2.7L-4V

2.7L 6-cyl
❌ Avoid (1.7)
1,260 complaints 252.0 per year Gasoline
8 fire reports
View details

Complaint Breakdown

other
260
engine
240
transmission
230
electrical
217
brakes
173

Known Issues

Engine Issues (240 complaints)
Typical onset: 10,600–60,000 mi Est. repair: $12,000–$12,000 (5 reports)
Transmission Issues (230 complaints)
Typical onset: 3,000–70,000 mi
Electrical System Issues (217 complaints)
Typical onset: 25,000–45,000 mi Est. repair: $1,700–$1,700 (5 reports)

5.0L-4V

5.0L 8-cyl
❌ Avoid (1.3)
1,901 complaints 376.2 per year Gasoline
19 fire reports
View details

Complaint Breakdown

transmission
549
other
316
electrical
316
exterior
234
brakes
195

Known Issues

Transmission Issues (549 complaints)
Typical onset: 18,000–62,000 mi Est. repair: $185–$1,900 (15 reports)
Electrical System Issues (316 complaints)
Typical onset: 4,600–35,400 mi Est. repair: $1,600–$4,500 (10 reports)
Exterior Issues (234 complaints)
Typical onset: 48,000–95,000 mi Est. repair: $1,675–$2,000 (20 reports)

GTDI

3.5L 6-cyl Turbo
❌ Avoid (1.2)
3,727 complaints 745.4 per year Gasoline
24 fire reports
View details

Complaint Breakdown

transmission
1211
other
750
electrical
703
exterior
401
safety systems
258

Known Issues

Transmission Issues (1,211 complaints)
Typical onset: 15,000–55,000 mi Est. repair: $400–$10,000 (16 reports)
Electrical System Issues (703 complaints)
Typical onset: 10,000–30,000 mi Est. repair: $197–$2,100 (31 reports)
Exterior Issues (401 complaints)
Typical onset: 4,500–62,000 mi Est. repair: $2,000–$2,100 (33 reports)

TIVCT

3.3L 6-cyl
❌ Avoid (1.2)
194 complaints 64.7 per year Gasoline
10 fire reports
View details

Complaint Breakdown

other
35
fuel system
33
electrical
31
brakes
30
transmission
25

Known Issues

Fuel System Issues (33 complaints)
Typical onset: 14,000–56,000 mi
Electrical System Issues (31 complaints)
Brakes Issues (30 complaints)

1 additional engine variant with fewer than 10 complaints not shown.

Battery & Propulsion Reliability

Hybrid (HEV)

Battery & propulsion complaint analysis for the 2021-2025 Ford F-150

⚠️ Caution
172 battery-related complaints 29.8 per year 0 battery-related recalls

That's about 4.0x the typical rate for hybrids in this dataset (median 7.5 per year). Above peer average β€” but high-volume models naturally produce more raw complaints, so check the issue mix below before drawing conclusions.

8 fire reports

What kind of battery complaint?

Among the 172 battery-related complaints, here's the type mix. These percentages describe what the complaints are about β€” not how reliable the vehicle is overall.

Electric Propulsion 75 (44%)

Loss of power, drive unit, inverter, traction motor, DC-DC converter.

High-Voltage Battery 40 (23%)

Propulsion battery defects, capacity loss, BMS faults, replacement claims.

Hybrid Drivetrain 22 (13%)

Hybrid system warnings, eCVT, motor-generator, hybrid transaxle.

12V Auxiliary Battery 15 (9%)

Low-voltage battery deaths, common on EVs and hybrids that use a 12V for accessories.

Regenerative Braking 8 (5%)

Regen brake feel, one-pedal driving, B-mode complaints.

Thermal Events 8 (5%)

Battery fires, smoke, thermal runaway. Includes any complaint with fire reported.

Sample complaint excerpts
Electric Propulsion
  • [2023] I own a 2023 Ford F-150 Lightning, with 48,200 miles and 2.5 years of ownership. Recently, my truck began displaying a β€œPowertrain / Reduced Power” warning while driving, and the air conditioning stopped producing cold air. The dealer scanned the vehicle and found DTC P0534 – A/C System Charge Loss. Further diagnostics indicated that multiple vehicle modules may require reprogramming and software
  • [2023] After the vehicle sat parked for 12 days, upon initial startup, the vehicle experienced a total failure of the Electronic Brake Booster (EBB). The dashboard displayed multiple critical fault codes including "Brake System Failure," "Service AdvanceTrac," and "Check Brake System." The vehicle software triggered a safety interlock, refusing to shift out of Park, rendering the vehicle completely disab
  • [2023] Our 2023 F150 has had two back-to-back powertrain failures. I was accelerating out of an intersection after the light turned green and suddenly experienced a loss of power. The Ford service center diagnosed this as a Transmission fluid auxiliary pump fault. This is dangerous because I was driving when the failure occurred and the truck lost power. This could have been catastrophic on a highway or
High-Voltage Battery
  • [2023] I own a 2023 Ford F-150 Lightning, with 48,200 miles and 2.5 years of ownership. Recently, my truck began displaying a β€œPowertrain / Reduced Power” warning while driving, and the air conditioning stopped producing cold air. The dealer scanned the vehicle and found DTC P0534 – A/C System Charge Loss. Further diagnostics indicated that multiple vehicle modules may require reprogramming and software
  • [2023] Regarding EV Battery Failure – 2023 Ford F-150 Lightning”} To Whom It May Concern, NHTSA I am writing to formally file a complaint against Ford Motor Company regarding a serious and ongoing battery issue with my electric vehicle, which remains unresolved despite multiple attempts to obtain warranty service. Vehicle Information: Vehicle: 2023 Ford F-150 Lightning VIN: [XXX] Mileage: Approximately
  • [2024] I am the lessee of a 2024 Ford F‑150 Lightning XLT, VIN [Insert VIN], and I am submitting this description due to repeated failures, recalls, and safety-related defects that have significantly impacted the safe operation, reliability, and value of my vehicle. Since taking delivery, the vehicle has experienced multiple malfunctions in critical systems that have been confirmed by the dealership and
Hybrid Drivetrain
  • [2023] Brand new truck with less than 500 miles on the odometer and now having issues with the auxiliary transmission pump which is responsible for switching between the hybrid system (engine to battery and vice versa). The issue with this is that is also makes the vehicle lurch forward as if it was rear ended, with the potential to hit something in front as a result. I left the vehicle with the dealer o
  • [2024] The vehicle based in this report is a 2024 Ford F-150 Platinum with a Power Boost drivetrain, which is a hybrid system. I purchased this vehicle new in December of 2024 from Dewey Ford in Ankeny, IA and it has accumulated approximately 6,000 miles on the vehicle. I have been expeiriencing probems starting at around 900 miles on the vehicle. The issue is that the vehicle experiences a significant
  • [2022] Loss of Acceleration in 2022 Ford F-150 PowerBoost Hybrid I am writing to report a safety issue with my 2022 Ford F-150 PowerBoost Hybrid, which has been experiencing acceleration lag and loss of power during regular driving conditions. Component/System that Failed: The powertrain system, specifically related to the integration between the electric motor and gasoline engine, appears to be malfun
12V Auxiliary Battery
  • [2023] The 12v battery on these vehicles are severely strained or defective AGM batteries have been used since vehicle inception in 2022. Dozens of reports from owners show "system off to save battery" error codes and 12v symptoms such as inoperable multi-function displays, especially in cold weather. After replacing the OEM 12v battery, i have pictures showing the bulging the battery has suffered. Again
  • [2025] When I am parking the truck, I press and hold the brake pedal, While the truck shifter in in "Drive", I press the start/stop button to shut truck down, the shifter gets stuck in "drive" and doesn't automatically shift in to park. The truck locks down and will NOT operate as the shifter locks in "drive" and won't shift. This happened to me while travelling and was stuck in middle of no where for
  • [2023] The 12v battery on these vehicles are severely strained or defective AGM batteries have been used since vehicle inception in 2022. Dozens of reports from owners show "system off to save battery" error codes and 12v symptoms such as inoperable multi-function displays, especially in cold weather. After replacing the OEM 12v battery, i have pictures showing the bulging the battery has suffered. Again
Regenerative Braking
  • [2025] When parking the vehicle at Auto Zone, at a very slow speed, the vehicle suddenly accelerated. Without the accelerator being pressed, the vehicle suddenly accelerated on its own. Notes: Vehicle has One-pedal always activated. It is a new vehicle. Only has 3k miles. I was taken once to the shop for maintenance. Malfunction components: Maybe Speed related components and safety features. The airbag
  • [2025] When parking the vehicle at Auto Zone, at a very slow speed, the vehicle suddenly accelerated. Without the accelerator being pressed, the vehicle suddenly accelerated on its own. Notes: Vehicle has One-pedal always activated. It is a new vehicle. Only has 3k miles. I was taken once to the shop for maintenance. Malfunction components: Maybe Speed related components and safety features. The airbag
  • [2025] When parking the vehicle at Auto Zone, at a very slow speed, the vehicle suddenly accelerated. Without the accelerator being pressed, the vehicle suddenly accelerated on its own. Notes: Vehicle has One-pedal always activated. It is a new vehicle. Only has 3k miles. I was taken once to the shop for maintenance. Malfunction components: Maybe Speed related components and safety features. The airbag
Thermal Events
  • [2022] On Sunday, [XXX], my truck spontaneously burst into flames while parked in my front yard. I had just returned from doing a number of errands. The truck had been running fine with no indications of a problem. I was outside tending to my smoker when I heard a sort of popping/crackling noise. I looked up at my truck approximately 40 feet away and saw flames shooting out from the engine bay through th
  • [2022] After driving home from work on 12/20/24 the truck was parked at ~10pm. At ~1AM on 12/21/24, I was alerted that the truck was on fire. I found the vehicle fully engulfed in the hood and cab area. There was no prior indication of a problem or issue. The truck was fully destroyed and my home and Jeep were damaged. My home was damaged and only saved because I brought my garden hose out and sprayed th
  • [2023] The contact owns a 2013 Ford F-150. The contact stated that while the vehicle was parked near the side of the residence and unoccupied as he was inside the home asleep, the vehicle caught on fire. The contact stated that the dogs alarmed them of the failure and the contact could hear the tires possibly popping/exploding due to the fire. The exterior and interior walls, attic, and electrical box we

Source: classified from NHTSA complaint and recall data. "Battery-related" includes high-voltage propulsion battery, charging system, hybrid drivetrain, electric propulsion, regenerative braking, 12V auxiliary battery, and thermal-event complaints. Other complaints (suspension, steering, brakes, infotainment) appear in the engine and vehicle-level sections. Rates are absolute counts, not normalized per-VIN β€” high-volume models naturally produce more raw complaints than low-volume ones. Self-reported death and injury counts are capped per complaint to limit form abuse.

Battery: Ford F-150 Lightning Standard Range (SK On NCM)

NCM Β· SK On (Georgia, US-built) Β· Standard Range 98 kWh, liquid-cooled, 400V, structural skateboard
β–Ό You're looking at: F-150 Lightning Standard Range (Pro / XLT base), 2021-2023 (PTC heater)
EPA range 320 mi Β· Highway est.* 272 mi Β· MPGe combined 70 Β· AC charger 11.3 kW Β· DC 10β†’80% 36 min Β· Heat pump No Β· V2L 2.4 kW
* Highway estimate = EPA combined Γ— 0.85; real numbers vary with terrain, speed, and climate.
About the pack
Capacity
88 kWh
useable Β· 98 total
Fast charge
150 kW
peak Β· 36 min 10β†’80%
Warranty floor
70%
capacity floor at 8 yr / 100k mi

Pack overview

ChemistryNCM
Cell supplierSK On (Georgia, US-built)
Cell formatPouch
Voltage (nominal)400 V
CoolingLiquid (glycol)
ArchitectureStandard Range 98 kWh, liquid-cooled, 400V, structural skateboard
Warranty8 yr / 100k mi
Capacity floor70%

Known issues

High
Ford halted Lightning production for several weeks in 2023 after a pack fire was traced to a manufacturing defect at SK On's Georgia plant. Affected packs were replaced under warranty; production resumed with revised QA. Confirm pack build date against the affected window before purchase.
News
Low
Real-world range tests below EPA estimates under tow-and-haul conditions; vehicle weight, not pack defect. Trip planner now reflects payload-aware estimates.
Owner-fleet data
Low
Mobile Power Cord (Pro Power Onboard) drain when the vehicle is in load-out mode is normal but caught early adopters by surprise.
Owner-fleet data
Low
DC fast charging peaks around 150 kW on both Standard and Extended Range packs (Ford published). Standard Range hits 15-80% in ~36 minutes vs ~41 for ER; the smaller 98 kWh pack spends less time at peak rate.
Owner-fleet data

How this pack ages (industry context)

Industry fleet aggregates: 2.3% average annual capacity loss across 22,700 EVs / 21 models (Geotab, 2026), and 95% range retention at 5 years on average across 30,000+ vehicles (Recurrent, 2026).

OEM warranty floor on this pack: 8 yr / 100k mi to 70% capacity.

Public per-pack degradation curves are not available for most models. Individual results vary materially with climate, charging behavior, and DC fast-charge frequency.

Battery: Ford F-150 Lightning Standard Range (SK On NCM)

NCM Β· SK On (Georgia, US-built) Β· Standard Range 98 kWh, liquid-cooled, 400V, structural skateboard
β–Ό You're looking at: F-150 Lightning Standard Range (Pro / XLT base), 2024-2025 (Vapor Injection Heat Pump)
EPA range 320 mi Β· Highway est.* 272 mi Β· MPGe combined 70 Β· AC charger 11.3 kW Β· DC 10β†’80% 36 min Β· Heat pump Yes Β· V2L 2.4 kW
* Highway estimate = EPA combined Γ— 0.85; real numbers vary with terrain, speed, and climate.
About the pack
Capacity
88 kWh
useable Β· 98 total
Fast charge
150 kW
peak Β· 36 min 10β†’80%
Warranty floor
70%
capacity floor at 8 yr / 100k mi

Pack overview

ChemistryNCM
Cell supplierSK On (Georgia, US-built)
Cell formatPouch
Voltage (nominal)400 V
CoolingLiquid (glycol)
ArchitectureStandard Range 98 kWh, liquid-cooled, 400V, structural skateboard
Warranty8 yr / 100k mi
Capacity floor70%

Known issues

High
Ford halted Lightning production for several weeks in 2023 after a pack fire was traced to a manufacturing defect at SK On's Georgia plant. Affected packs were replaced under warranty; production resumed with revised QA. Confirm pack build date against the affected window before purchase.
News
Low
Real-world range tests below EPA estimates under tow-and-haul conditions; vehicle weight, not pack defect. Trip planner now reflects payload-aware estimates.
Owner-fleet data
Low
Mobile Power Cord (Pro Power Onboard) drain when the vehicle is in load-out mode is normal but caught early adopters by surprise.
Owner-fleet data
Low
DC fast charging peaks around 150 kW on both Standard and Extended Range packs (Ford published). Standard Range hits 15-80% in ~36 minutes vs ~41 for ER; the smaller 98 kWh pack spends less time at peak rate.
Owner-fleet data

How this pack ages (industry context)

Industry fleet aggregates: 2.3% average annual capacity loss across 22,700 EVs / 21 models (Geotab, 2026), and 95% range retention at 5 years on average across 30,000+ vehicles (Recurrent, 2026).

OEM warranty floor on this pack: 8 yr / 100k mi to 70% capacity.

Public per-pack degradation curves are not available for most models. Individual results vary materially with climate, charging behavior, and DC fast-charge frequency.

Battery: Ford F-150 Lightning Extended Range (SK On NCM)

NCM Β· SK On (Georgia, US-built) Β· Extended Range 131 kWh, liquid-cooled, 400V, structural skateboard
β–Ό You're looking at: F-150 Lightning Extended Range (XLT ER / Flash / Lariat / Platinum), 2021-2023 (PTC heater)
EPA range 320 mi Β· Highway est.* 272 mi Β· MPGe combined 70 Β· AC charger 19.2 kW Β· DC 10β†’80% 41 min Β· Heat pump No Β· V2L 9.6 kW
* Highway estimate = EPA combined Γ— 0.85; real numbers vary with terrain, speed, and climate.
About the pack
Capacity
125 kWh
useable Β· 131 total
Fast charge
150 kW
peak Β· 41 min 10β†’80%
Warranty floor
70%
capacity floor at 8 yr / 100k mi

Pack overview

ChemistryNCM
Cell supplierSK On (Georgia, US-built)
Cell formatPouch
Voltage (nominal)400 V
CoolingLiquid (glycol)
ArchitectureExtended Range 131 kWh, liquid-cooled, 400V, structural skateboard
Warranty8 yr / 100k mi
Capacity floor70%

Known issues

High
Ford halted Lightning production for several weeks in 2023 after a pack fire was traced to a manufacturing defect at SK On's Georgia plant. Affected packs were replaced under warranty; production resumed with revised QA. Confirm pack build date against the affected window before purchase.
News
Low
Real-world range tests below EPA estimates under tow-and-haul conditions; vehicle weight, not pack defect. Trip planner now reflects payload-aware estimates.
Owner-fleet data
Low
Mobile Power Cord (Pro Power Onboard) drain when the vehicle is in load-out mode is normal but caught early adopters by surprise.
Owner-fleet data
Low
DC fast charging peaks around 155 kW on Extended Range; tapers steeply above 80% SOC. Normal NCM behaviour.
Owner-fleet data

How this pack ages (industry context)

Industry fleet aggregates: 2.3% average annual capacity loss across 22,700 EVs / 21 models (Geotab, 2026), and 95% range retention at 5 years on average across 30,000+ vehicles (Recurrent, 2026).

OEM warranty floor on this pack: 8 yr / 100k mi to 70% capacity.

Public per-pack degradation curves are not available for most models. Individual results vary materially with climate, charging behavior, and DC fast-charge frequency.

Battery: Ford F-150 Lightning Extended Range (SK On NCM)

NCM Β· SK On (Georgia, US-built) Β· Extended Range 131 kWh, liquid-cooled, 400V, structural skateboard
β–Ό You're looking at: F-150 Lightning Extended Range (XLT ER / Flash / Lariat / Platinum), 2024-2025 (Vapor Injection Heat Pump)
EPA range 320 mi Β· Highway est.* 272 mi Β· MPGe combined 70 Β· AC charger 19.2 kW Β· DC 10β†’80% 41 min Β· Heat pump Yes Β· V2L 9.6 kW
* Highway estimate = EPA combined Γ— 0.85; real numbers vary with terrain, speed, and climate.
About the pack
Capacity
125 kWh
useable Β· 131 total
Fast charge
150 kW
peak Β· 41 min 10β†’80%
Warranty floor
70%
capacity floor at 8 yr / 100k mi

Pack overview

ChemistryNCM
Cell supplierSK On (Georgia, US-built)
Cell formatPouch
Voltage (nominal)400 V
CoolingLiquid (glycol)
ArchitectureExtended Range 131 kWh, liquid-cooled, 400V, structural skateboard
Warranty8 yr / 100k mi
Capacity floor70%

Known issues

High
Ford halted Lightning production for several weeks in 2023 after a pack fire was traced to a manufacturing defect at SK On's Georgia plant. Affected packs were replaced under warranty; production resumed with revised QA. Confirm pack build date against the affected window before purchase.
News
Low
Real-world range tests below EPA estimates under tow-and-haul conditions; vehicle weight, not pack defect. Trip planner now reflects payload-aware estimates.
Owner-fleet data
Low
Mobile Power Cord (Pro Power Onboard) drain when the vehicle is in load-out mode is normal but caught early adopters by surprise.
Owner-fleet data
Low
DC fast charging peaks around 155 kW on Extended Range; tapers steeply above 80% SOC. Normal NCM behaviour.
Owner-fleet data

How this pack ages (industry context)

Industry fleet aggregates: 2.3% average annual capacity loss across 22,700 EVs / 21 models (Geotab, 2026), and 95% range retention at 5 years on average across 30,000+ vehicles (Recurrent, 2026).

OEM warranty floor on this pack: 8 yr / 100k mi to 70% capacity.

Public per-pack degradation curves are not available for most models. Individual results vary materially with climate, charging behavior, and DC fast-charge frequency.

Vehicle-Level Issues

These issues affect the Ford F-150 regardless of engine variant.

Transmission Issues (2,035 complaints)
transmission serious
Electrical System Issues (1,287 complaints)
electrical critical
Exterior Issues (655 complaints)
exterior critical
Brakes Issues (632 complaints)
brakes critical
Safety Systems Issues (609 complaints)
safety_systems critical

Alternatives in Full-Size Truck

Frequently Asked Questions

What are the most common 2021-2025 Ford F-150 problems?

The 2021-2025 Ford F-150 has accumulated 9,581 NHTSA complaints. The most frequently reported problem areas are Transmission, Electrical System, Exterior. As with any used vehicle, a pre-purchase inspection and vehicle history report are recommended.

Which Ford F-150 engine is most reliable?

The 2021-2025 Ford F-150 was offered with 8 engine options. Based on NHTSA complaint data, the 3.5L 6-cyl has the lowest complaint density and is considered the most reliable choice for buyers.

Is the 2021-2025 Ford F-150 a good used car?

The 2021-2025 Ford F-150 can be a solid used car purchase depending on trim, mileage, and maintenance history. With 9,581 total NHTSA complaints on record, prospective buyers should review the known problem areas and check for open recalls before buying.

How many NHTSA complaints does the 2021-2025 Ford F-150 have?

The 2021-2025 Ford F-150 has 9,581 complaints filed with NHTSA as of our latest data pull. Complaint counts reflect owner-reported issues and do not necessarily indicate defects or safety risks on their own.

What recalls affect the 2021-2025 Ford F-150?

There are 0 NHTSA recalls affecting some 2021-2025 Ford F-150 vehicles. Recall status varies by VIN β€” check the NHTSA recall database at recalls.nhtsa.dot.gov with your specific VIN to confirm which campaigns apply.

What should I check before buying a used Ford F-150?

Before buying a used Ford F-150, verify all open recalls are completed via the NHTSA VIN lookup tool. Pay particular attention to Transmission, Electrical System, Exterior, which are the most commonly reported problem areas. Request maintenance records, have an independent mechanic inspect the vehicle, and run a vehicle history report to check for prior accidents or title issues.

What are the NHTSA crash test ratings for the F-150?

The 2025 Ford F-150 received an overall 5-star safety rating from NHTSA. Frontal crash: 5 stars. Side crash: 5 stars. Rollover: 4 stars (19.1% rollover probability). Electronic Stability Control: Standard. Forward Collision Warning: Standard & Optional. Lane Departure Warning: Standard. These ratings are based on standardized crash tests conducted by the National Highway Traffic Safety Administration.

Data from NHTSA federal complaints database. 9,581 complaints analyzed. Data confidence: high. Last updated: 2026-04-07.

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