Reliability

Toyota

Toyota Prius Plug-in Hybrid pack (4.4 kWh, 2012-2015)

Lithium-ion (cathode not published) cells · 4.4 kWh · used in 1 model variant.

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Pack reference

Lithium-ion (cathode not published) · 56 cells of 3.7 volts in a series-parallel arrangement, 207.2 volts, under the rear cargo floor
About the pack
Capacity
4.4 kWh
as published
EV-only range
—
limited data
Warranty floor
—
see OEM warranty book

Pack overview

ChemistryLithium-ion (cathode not published)
Cell supplierNot published
Cell formatSealed metal-case cells
Voltage (nominal)207.2 V
CoolingNot published
Architecture56 cells of 3.7 volts in a series-parallel arrangement, 207.2 volts, under the rear cargo floor
Warranty 8 yr / 100k mi

Known issues

High
NHTSA 17V-718 (November 2017) covers certain 2012-2015 Prius Plug-in Hybrid vehicles. The hybrid battery contains a fuse that may fracture after repeated high-load driving such as climbing long hills, which can shut the hybrid system down and cause a loss of power. Dealers replace the fuse free of charge.
Low
Toyota's emergency response guide lists the production car's battery at 207.2 volts with 56 lithium-ion cells of 3.7 volts each, in sealed metal cases, and a battery assembly weight of 168 pounds.
Low
Toyota describes a 4.4 kWh lithium-ion pack in place of the standard Prius's nickel-metal hydride battery. The battery is covered for 8 years or 100,000 miles, and for 10 years or 150,000 miles in California emission states.

How this pack ages (industry context)

Industry fleet aggregates: 2.3% average annual capacity loss across 22,700 EVs / 21 models (Geotab, 2026), and 95% range retention at 5 years on average across 30,000+ vehicles (Recurrent, 2026).

OEM warranty floor on this pack: 8 yr / 100k mi.

Public per-pack degradation curves are not available for most models. Individual results vary materially with climate, charging behavior, and DC fast-charge frequency.

Vehicles using this pack

Battery-Related NHTSA Recalls

Recalls affecting battery, charging, electric propulsion, or thermal-event systems on vehicles using this pack, as of the last complaint-data run. Each campaign names the model generation it was filed against; the summary gives the model years covered.

20V369000 Jun 24, 2020 HYBRID PROPULSION SYSTEM: INVERTER

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2013-2015 Prius and 2014-2017 Prius V vehicles not included in recall 18V-684. Excessive voltage in the Intelligent Power Module (IPM) within the inverter may cause the hybrid system to shut down, causing the vehicle to stall while being driven.

Consequence: An unexpected hybrid power system shut down may increase the risk of a crash.

Filed against: Toyota Prius 2012-2015

18V684000 Oct 4, 2018 HYBRID PROPULSION SYSTEM

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2010-2014 Toyota Prius and 2012-2014 Toyota Prius V vehicles. Excessive voltage in the Intelligent Power Module (IPM) within the inverter may cause the hybrid system to shut down, causing the vehicle to stall while being driven.

Consequence: If the hybrid system shuts down unexpectedly, it can increase the risk of a crash.

Filed against: Toyota Prius 2012-2015

17V718000 Nov 15, 2017 HYBRID PROPULSION SYSTEM

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2012-2015 Prius Plug-in Hybrid vehicles. The hybrid battery contains an Electric Vehicle (EV) fuse that may fracture after repeated high-load driving conditions such as climbing long hills.

Consequence: The failed fuse may cause the hybrid system to shut down resulting in the loss of power. Loss of power while driving at higher speeds can increase the risk of a crash.

Filed against: Toyota Prius 2012-2015

15V449000 Jul 15, 2015 HYBRID PROPULSION SYSTEM: INVERTER

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2012-2014 Prius V vehicles manufactured August 22, 2011, to June 30, 2014. A component within the hybrid inverter assembly may overheat, causing the hybrid system to reduce output power allowing the vehicle to only drive a short distance. In some circumstances, the hybrid system may shut down causing the vehicle to stop while being driven.

Consequence: The vehicle may enter a fail-safe/limp-home mode that limits the drivability of the vehicle. The hybrid system could also shut down completely resulting in a vehicle stall, increasing the risk of a crash.

Filed against: Toyota Prius 2012-2015

14V053000 Feb 12, 2014 HYBRID PROPULSION SYSTEM: INVERTER

Toyota is recalling certain model year 2010 through 2014 Prius vehicles. In the affected vehicles, the Intelligent Power Module (IPM) inside the inverter module (a component of the hybrid system) contains transistors that may become damaged from high operating temperatures. If this occurs, various warning lamps will be illuminated on the instrument panel and the vehicle will have reduced power allowing it to only drive a short distance.

Consequence: The vehicle may enter a fail-safe/limp-home mode that limits the drivability of the vehicle. The hybrid system could also shut down completely resulting in a vehicle stall, increasing the risk of a crash.

Filed against: Toyota Prius 2012-2015

For TWD editorial coverage of major recall campaigns, see /recalls/.

Frequently Asked Questions

What chemistry is the Toyota Prius Plug-in Hybrid pack (4.4 kWh, 2012-2015)?

The Toyota Prius Plug-in Hybrid pack (4.4 kWh, 2012-2015) uses Lithium-ion (cathode not published) chemistry. Toyota has not named a cell supplier for this pack. Cell format: Sealed metal-case cells. Pack architecture: 56 cells of 3.7 volts in a series-parallel arrangement, 207.2 volts, under the rear cargo floor.

What is the warranty on this pack?

8 years or 100,000 miles. Specific terms vary by year and trim; check the manufacturer's warranty booklet for the exact vehicle.

How much does this pack degrade over time?

Industry-wide fleet aggregates show roughly 2.3% average annual capacity loss across 22,700 EVs (Geotab, 2026), with about 95% range retention at five years on average across Recurrent's 30,000+ vehicle fleet (2026). Public per-pack degradation curves are not available for most models. The Toyota Prius Plug-in Hybrid pack (4.4 kWh, 2012-2015) battery warranty runs 8 years / 100,000 miles, which is the OEM-guaranteed minimum within that period. Individual results vary with climate, charging habits, and DC fast-charging frequency.

Which vehicles use the Toyota Prius Plug-in Hybrid pack (4.4 kWh, 2012-2015)?

Toyota Prius 2012-2015 (Prius Plug-in Hybrid only (4.4 kWh lithium-ion, 11 miles of EPA electric range)).

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